Battery terminal



April 6, 1937. H. H. HENRY 2,076,341

BATTERY TERMINAL Filed June 9, 1932 Patented Apr. 6, 1937 UNITED STATES PATENT OFFICE 'i BATTERY TERMINAL Harry H. Henry, Chicago, Ill., assigner, by mesne' assignments, to Battery Patents Corporation, Chicago, Ill., a corporation of Illinoisu Application June 9, 1932, Serial No. 616,310

1 Claim.

The invention relates to battery terminals, and has as its primary object the provision of improved terminals of the kind described.

A particular object of the invention is to provide a battery terminal which embodies improved means for preventing it from being driven through the Wall of the battery .when one hammers thereon.

Another particular object of the invention is to provide an improved terminal of the kind described which has improved means for preventing it from being angularly displaced around its longitudinal axis.

Battery terminals which embody the invention are adapted to hold the pasted grids or electrodes of the battery in their correct. positions Within the battery case. The terminals Will not be displaced 'm the wall of the battery case When the terminal clamps of conductors are attached thereto.

Other objects and advantages will become apparent as the following detailed description progresses, reference being had to the accompanying drawing, wherein- Fig. l is a fragmentary section taken through' a battery which comprises a terminal embodying the invention.

Fig. 2 is a plan view of the apparatus shown in Fig. 1.

Fig. 3 is a fragmentary section illustrating one stage in the manufacture of the improved battery terminal shown in Fig. l.

Fig. 4 is a plan view of the structure shown in Fig. 3.

Fig. 5 is a section taken on line 5-5 of Fig. 3.

Fig. 6 is a fragmentary section illustrating another stage in the manufacture of the improved terminal shown in Fig. 1.

Fig. 'l is a section taken on line '1 1 of Fig. 6.

Fig. 8 is a perspective View of a cast member which embodies another form of the invention.

Fig. 9 is a fragmentary section taken through a battery to illustrate one stage in the manufacture of a terminal which embodies still another form of the invention, and

Fig. 10 is a section which illustrates a later stage in the manufacture of the terminal shown in Fig. 9.

Referring for the present to Figures 1 to 7, inclusive, wherein a preferred embodiment of the invention is illustrated, the reference character I designates generally a terminal of a battery I I which comprises a top wall I2 formed from any suitable material. The terminal I0 comprises a head-portion I3 and a plate-portion I4 to which the pasted grids or electrodes are burned Formedintegral with the plate-portion I4. is a shank portion I5 provided with a shoulder I6. At its upper end, the shank I5 is provided with an integral outwardly extending bead or flange I'I which co-operates With the shoulder Iii to hold the terminal I0 against displacement relative to the Wall I2.

The wall I2 is provided with adownwardly extending flange I3 which forms a recess I9.` Disposed in'the recess I9 is a sleeve or tubular gasket 2U which is preferably formed from rubber, or the equivalent. The sleeve or tubular gasket 2li is preferably formed with an inside diameter which is less than the Adiameter' of the shank I5 so that when the shank is assembled with the sleeve, the sleeve is compressed and forms a fluid-tight seal around the- Shanks.

The shank I5 is preferably provided with-integral lugs 22 which engage notches 23 formed in the top wall I2. 'I'he lugs 22 prevent angular displacement of the Vterminal I0 around its vertical or longitudinal axis.

One method of producing the terminal II) and assembling it with the top .wall I2 of the battery is illustrated in Figs. 3 to 7, inclusive. Referring to Fig. 3, it will be noted that .the terminal I0 in itsfirst stage of manufacture is considerably shorter than it isin its nal stage. It will be noted that the terminal I0 is first formed with an integral tapering projection 25 at its 'upper end whichl projects slightly above the top Wall I2 when the terminal is forced through thesleeve or tubular gasket 20 from the bottom side of the top Wall. After the shank yI5 has been assembled with the top wall I2 in the manner illustrated in Fig. 3, the apertured member o-r collar 21 is seated on the upper end of the shank l5 in such manner that it en'circles the projection 25. The collar *21 is preferably castV or formed from the same material as the .shank I0 and will fuse at a relatively low temperature. It willl be noted that the collar 21 is disposed above the notches 23. After the collar 2l has been assembled.Y with the shank I5 as illustrated in Fig. 3, a mold member 3U is placed upon the top wall I2 as illustrated in Fig. 6. The mold member 30 comprises a mold cavity 3| which conforms to the shape of the upper end of the finished or completed terminal I0. After the mold has been positioned upon the top Wall I2, the collar 2l and the top surface of the shank I5 are subjected to the heat of an oxyacetylene flame Which fuses the collar and also the metal of the upper end of the shank. Part of the metal of the collar runs down into the notches 23 to form the lugs 22. Additional metal is then added to the shank by holding a bar of the proper metal over the mold member and subjecting it to the oxyacetylene flame so that the metal fuses and runs down into the mold cavity. The metal in the mold cavity is preferably subjected to the heat of the flame until the cavity hasbeen filled. After the cavity has been filled, the mold member 30 is removed from the completed terminal. It is understood, of course, that the metal forming the upper end of the improved terminal is preferably the same as that employed in the manufacture of the shank portion. This metal fuses at a relatively low temperature.

When the terminal I0 is formed by practicing the method illustrated in Figs. 4 to '1, inclusive, the bead I1 is completely and neatly formed at the upper end of the shank portion I 5. In other words, there is no failure of the fused metal to flow to all parts of the mold cavity 3|.

It will be readily understood that if it is so desired, the notches 23 may be omitted from the wall I2, in which event, the metal of the collar 21 will not be employed to produce the lugs 22.

Fig. 8 illustrates another embodiment of the invention in which a collar 21a. is shown, which Collar 21a may be employed in place of the col-- lar 21. The collar 21a is preferably formed of the same material as the collar 21. The collar 21a is provided with integral lugs 22a adapted to seat in the notches 23 when the collar 21a is assembled with the shank I5.

Figs. 9 and 10 illustrate another embodiment of the invention. Referring first to Fig. 9, wherein a shank I5b substantially identical in construction with the shank I5 shown in Fig. 3 is assembled with the top Wall I2b of a battery I Ibi, the top wall I2b being identical with the top wall I2 shown in Figs. l to 7, inclusive. Thus, the top wall I2b is provided with notches 23h and a downwardly extending iiange I8b. The shank portion I5b projects through a sleeve or tubular gasket 20h preferably formed of rubber, or the equivalent. The shank I5b is formed witha shoulder I6b engageable with the lower end of the sleeve 20h. At its upper end, the shank I5b is provided with an integral tapering projection 25h which is identical with the projection 25 described above.

After the shank |517 has been assembled with the top wall I 2b as illustrated in Fig. 9, a mold member 30h is placed upon the top wall I2b` as illustrated in Fig. 10. The mold member 30h is provided with a mold cavity substantially identical with the mold cavity 3I described above. 'Ihe upper end of the shank portion I5b is then subjected to the heat of an oxyacetylene flame to fuse it after which additional metal is added in the manner described above in connection with the mold 30. It will be noted that the mold cavity 3Ib is provided with an annular groove 3Ic at its lower end to form a bead I1b identical with `tical or longitudinal axis.

the bead I1 shown in Fig. 1. It is understood, of course, that the fused metal flows into the notches 23h to form the lugs 22h which are identical with the lugs 22 described above.

If it is so desired, the notches 23h may be omitted from the wall I 2b.

A feature of the invention is that the beads I1 and I'lb prevent the improved terminal from being driven through the top -wall of the battery when a conductor is being clamped thereto. Another advantage of the improved construction is that the lugs 22 and 22h prevent the terminal from being angularly displaced around its ver- Such displacement would, of course, displace the pasted grids or electrodes in the battery case.

'I'he beads I1 and I1b may be said to provide shoulders which co-operate with the shoulder I5 and the corresponding shoulder Ib on the shank I5b to prevent displacement of the Shanks through the holes of the top walls. Unless otherwise indicated, the sleeves 2D and 20D will be considered, in the appended claim, as parts of the top walls of the batteries.

While I have shown and described certain embodiments of my invention, it is to be understood that it is capable of many modications. Changes, therefore, in the construction and arrangement may be made Without departing from the spirit and scope of the invention as disclosed in the appended claim, in which it is my intention to claim all novelty inherent in my invention as broadly as possible in view of the prior art.

I'claim:

In a storage battery, the combination with a battery case having a top wall aperture-d to receive a terminal post of said battery and provided with a depending annular flange providing a socket below said aperture, said socket being of uniform diameter therethrough and being of greater diameter than said aperture, said top wall extending over a portion of said socket, a tubular resilient sleeve tightly received within said socket and extending below sai-d socket, and a terminal of uniform diameter and of substan-l tially greater diameter than the sleeve projecting through said apertured top wall and also through said sleeve so as to tightly expand said sleeve against said annular flange, said terminal having an integral flange engaging the'tcp surface of said Wall which extends over said socket, said terminal having also an integral shoulder engaging solely the bottom wall of said depending tubular sleeve, said second mentioned flange providing with said terminal a diameter greater than the diameter of said aperture in said top wall and pressing against the bottom portion of said resilient sleeve so as to draw the upper integral flange of said terminal tightly against the top portion of the wall directly over said resilient sleeve.

HARRY H. HENRY. 

